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How the All New McElroy DataLogger 7 is Evolving the Mining Industry

McElroy Datalogger 7 McElroy Fusion

Mining is changing fast. Project owners are measuring success not only by output, but by how well each job meets modern ESG goals, reduces waste, and documents quality from the first weld to the last backfill. On new and expanding sites, high-density polyethylene (HDPE) piping is now the standard for water transfer, tailings, slurry, dewatering, leachate, dust suppression, and more. To keep pace with these demands, contractors need simple, reliable tools that raise quality, speed up work, and create a verifiable record of every fusion.

That is where the all new McElroy DataLogger® 7 fits naturally. By capturing the key parameters of each butt-fusion joint and tying those records to the project, machine, operator, and location, the DataLogger 7 helps mining teams build pipelines that are safer, more efficient, and easier to audit, without slowing the crew down. 

Why Documentation Now Defines Quality

ESG expectations and tighter owner standards mean “good craftsmanship” is not enough, teams must prove that each joint met the correct heat, pressure, and timing. The DataLogger 7 records heat soak, heating pressure, open/close times, fusion time, fusion pressure, and cool time, then displays a real-time graph so operators and inspectors can confirm quality on the spot and later in the office. Those joint records can be stored, sorted, and shared in McElroy Vault™, giving project managers instant visibility by operator, machine, joint, device, or job. 

For remote mining sites, that traceability is a major risk reducer. The Vault provides centralized access to joint data and supports review, analysis, and sharing across teams. It enables inspectors and owners to verify that every joint conforms to standards before the pipeline is buried, reducing rework and exposure. 

Built for Real Jobsite Conditions

Mines are tough on gear. Dust, water, vibration, and long days are normal, so a fusion data tool has to be tougher. The DataLogger 7 is built on a rugged touchscreen tablet that is IP68-rated and MIL-STD-810 tested for water, dust, and shock. It pairs a fast Android operating system with “Find My Device” support to help locate misplaced units. 

For uptime, it features an internal battery plus a removable battery to cover full workdays, an Extended Life Kit adds another swappable battery and charger for near-continuous power. And because no one can afford to lose joint data, a microSD card automatically backs up every record even before upload, so reports are protected if a device is damaged or data is deleted by mistake. 

Productivity for Crews That Move

Mining contractors operate across large footprints with limited headcount. The DataLogger 7 supports that reality. It captures more than butt-fusion details, teams can document electrofusion, squeeze-off, pressure tests, and GPS coordinates for each joint, adding photos and notes for complete traceability. This improves planning and speeds audit prep while cutting back on paper logs and manual transcription. 

Mining is evolving. With the McElroy DataLogger 7, your fusion program can evolve with it both faster and safer, and with records that stand up over time. Ready to equip your crews? Talk to McElroy Parts for DataLogger 7 packages, training, and the McElroy fusion parts that keep your fleet running strong. 








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